Surface Finishing – US Automation https://electroplatingplants.com Surface Finishing Equipment Thu, 07 Jul 2022 07:49:31 +0000 en-US hourly 1 https://ajtechsolution.org/?v=6.5.5 https://electroplatingplants.com/wp-content/uploads/2022/04/cropped-imgpsh_fullsize_anim-1-32x32.png Surface Finishing – US Automation https://electroplatingplants.com 32 32 Combined Barrel & Basket Plant https://electroplatingplants.com/product/combined-barrel-basket-plant/ Tue, 17 May 2022 12:06:05 +0000 https://electroplatingplants.com/?post_type=product&p=2715 A fundamental and vital technique to begin the plating process, and this is why we fabricate to simplify Nickel plating requirements so you may get started quickly. The process of depositing nickel on a base cell is known as nickel electroplating. Before plating can begin, the parts must be clean and free of dirt, corrosion, and flaws. A mixture of heat treatment, cleaning, masking, pickling, and etching may be employed to clean and protect the item during the plating process.

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]]> Manual Plating Plant https://electroplatingplants.com/product/manual-plating-plant/ Thu, 14 Apr 2022 08:24:16 +0000 http://pcb.proseostudio.com/?post_type=product&p=2183 US Automation develops, designs, manufactures, and distributes high-tech Mechanized Return Type plating machines for a variety of applications.

A mechanized return type plating factory is capable of plating a large number of similar-finish components.

Plants of this type often provide a medium to high amount of production.

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Applications of Manual Plant

The following are some of the processes that this plant can perform:

  • Zinc plating – auto parts, drawer rails, bicycle parts, and so on.
  • Nickel Chrome Plating: Building Hardware, Bathroom Fittings, Bicycle Components, Textile Machine Components, and Other Nickel Chrome Plating
  • ABS Plating: Nickel+Chrome plating of small components such as perfume bottle tops and Auto-Components.

Why choose us?

  • Low Maintenance and Easy to Operate
  • Load and Unload on the Same Side
  • Longer Service Life
  • Lower Capital Cost than Manual Line
  • Ability to use at Lower Ceiling Height in Factories.
  • Less Expensive than Automated Lines

Functioning Of Manual Plant

All components are simultaneously plated and transferred. Except for long components that travel immersed within the tank, the plant has an indexed fixed cycle time. With the help of a copper strip on the tanks and a copper current collector on each work-arm, DC current is passed in the electrolytic process.

Why Automation is Preferred in Plating?

In bulk plating operations, automation is strongly recommended for the following reasons:

  • Consistency
  • Lower Labor costs
  • Eradication of Human errors
  • Reduced Operating costs
  • Controlled Inputs
  • Better Production Control
  • Traceability and Versatility

How Automation in Plating Works at US Automation?

  • Requirement based Loading
  • Process Driven Auto Controlled Current and Temperature
  • Automatic conductivity and level control
  • Auto-dosing based on ampere-hour consumption/processed area
  • Production and Data Recording for Events and Alarms
  • Process Monitoring through the Internet
  • SMS/Email notification of an event
  • Voice Activation
  • Parts identification with a bar scanner
]]> Semi Automatic Plating Plant https://electroplatingplants.com/product/semi-automatic-plating-plant/ Thu, 14 Apr 2022 08:23:29 +0000 http://pcb.proseostudio.com/?post_type=product&p=2182 US Automation develops, builds, manufactures, supplies, and installs sophisticated semi-automated plating machines for a variety of applications.

This semi-automated plant is an excellent choice for semi-automated electroplating. The to-be-processed components are strung on conductive hooks that move at a customizable conveyor speed. Process timings can be used to set the conveyor.

The conveyor chain and supporting system are composed of stainless steel to prevent corrosion and extend the life of the components, and the distance between anodes and cathodes (components) is maintained at all times. The tank is normally made of polypropylene, and the anode basket is made of Titanium. On the copper track on which these copper hooks move, a precise and controlled current is provided. The fact that the components are loaded and unloaded at the same time is an extra benefit of these facilities.

The conveyor speed is shown with an installed VFD, as well as the current and temperatures of various electrolytes, on a centralized control panel.

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Why choose us?

  • The ability to handle a variety of finishes with a variety of components within same production facility
  • US Automation’ Enhanced Automation
  • Material Handling System of the Future
  • Integrated Fume Extraction System with PLC Control
  • Man and machine safety features are extensive.
  • Design that is extremely easy to maintain
  • Designed to help you save money on water.
  • Availability of Automatic, Semi-Automatic, and Manual Plants

Why Automation is Preferred in Plating?

In bulk plating operations, automation is strongly recommended for the following reasons:

  • Consistency
  • Lower Labor costs
  • Eradication of Human errors
  • Reduced Operating costs
  • Controlled Inputs
  • Better Production Control
  • Traceability and Versatility

How Automation in Plating Works at US Automation?

  • Requirement based Loading
  • Process Driven Auto Controlled Current and Temperature
  • Automatic conductivity and level control
  • Auto-dosing based on ampere-hour consumption/processed area
  • Production and Data Recording for Events and Alarms
  • Process Monitoring through the Internet
  • SMS/Email notification of an event
  • Voice Activation
  • Parts identification with a bar scanner
]]> Combined Rack Barrel Plant https://electroplatingplants.com/product/combined-rack-barrel-plant/ Thu, 14 Apr 2022 08:22:50 +0000 http://pcb.proseostudio.com/?post_type=product&p=2181 US Automation develops, designs, manufactures, supplies, and installs bespoke Combined Rack and Barrel plating machines for a variety of applications.

US Automation offers a combination plating plant that can accommodate both Rack and Barrel plating in a single line. Smaller components should be handled in barrels, whereas bigger components should be handled in racks.

The Transport Wagon in this factory is geared to handle work that is placed on racks or encased in barrels. Both rack and barrel work can be carried out on the same process line using barrels in tandem, eliminating the need to change anode arrangements when switching from rack to barrel processing.

These plants can be customized to meet the needs of the customer.

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Applications of Combined Rack Barrel Plating

These hybrid plants are ideal for situations that demand the versatility of both a Rack and a Barrel plant. It’s also appropriate for products of various sizes that have the same surface finishing process. Threaded rod, electrical conduits, and other similar items are examples.

Why choose us?

  • The ability to handle a variety of finishes with a variety of components within same production facility
  • US Automation’ Enhanced Automation
  • Material Handling System of the Future
  • Integrated Fume Extraction System with PLC Control
  • Man and machine safety features are extensive.
  • Design that is extremely easy to maintain
  • Designed to help you save money on water.
  • Availability of Automatic, Semi-Automatic, and Manual Plants

Why Automation is Preferred in Plating?

In bulk plating operations, automation is strongly recommended for the following reasons:

  • Consistency
  • Lower Labor costs
  • Eradication of Human errors
  • Reduced Operating costs
  • Controlled Inputs
  • Better Production Control
  • Traceability and Versatility

How Automation in Plating Works at US Automation?

  • Requirement based Loading
  • Process Driven Auto Controlled Current and Temperature
  • Automatic conductivity and level control
  • Auto-dosing based on ampere-hour consumption/processed area
  • Production and Data Recording for Events and Alarms
  • Process Monitoring through the Internet
  • SMS/Email notification of an event
  • Voice Activation
  • Parts identification with a bar scanner
]]> Barrel Plating Plant https://electroplatingplants.com/product/barrel-plating-plant/ Thu, 14 Apr 2022 08:18:34 +0000 http://pcb.proseostudio.com/?post_type=product&p=2179 US Automation develops, designs, manufactures, delivers, and installs top-of-the-line BARREL plating machines for a variety of applications.

For bulk processing of small to medium sized components, barrel plating is extensively used. Components are placed in an instrument known as the Barrel during the finishing process. The barrel is then passed through a series of chemical treatments to finish the surface finish. The dangler, an electrical contact in these barrels, aids in the passage of DC current.

The size, form, and weight of the items available for barrel plating limit the options available. Barrels are normally made out of a non-conductive material. Perforations in the barrel body aid in achieving a uniform polish on the components.

The Cherry on the Top, our plants are highly customizable based on client’s request and requirements.

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Applications of Barrel Plating

Barrel plating plants are beneficial for:

  • Components that are small to medium sized and not very complex in construction
  • Fasteners
  • Hardware
  • Electrical components

Why choose us?

  • The ability to handle a variety of finishes with a variety of components within same production facility
  • US Automation’ Enhanced Automation
  • Material Handling System of the Future
  • Integrated Fume Extraction System with PLC Control
  • Man and machine safety features are extensive.
  • Design that is extremely easy to maintain
  • Designed to help you save money on water.
  • Availability of Automatic, Semi-Automatic, and Manual Plants

Why Automation is Preferred in Plating?

In bulk plating operations, automation is strongly recommended for the following reasons:

  • Consistency
  • Lower Labor costs
  • Eradication of Human errors
  • Reduced Operating costs
  • Controlled Inputs
  • Better Production Control
  • Traceability and Versatility

How Automation in Plating Works at US Automation?

  • Requirement based Loading
  • Process Driven Auto Controlled Current and Temperature
  • Automatic conductivity and level control
  • Auto-dosing based on ampere-hour consumption/processed area
  • Production and Data Recording for Events and Alarms
  • Process Monitoring through the Internet
  • SMS/Email notification of an event
  • Voice Activation
  • Parts identification with a bar scanner
]]> Rack Plating Plant https://electroplatingplants.com/product/rack-plating-plant/ Sat, 19 Sep 2020 10:35:36 +0000 https://victorthemes.com/themes/orgawp/?post_type=product&p=235 US Automation creates, designs, manufactures, delivers, and installs cutting-edge Rack plating machines for a variety of applications.

Rack plating involves attaching a component to a rack, which is a frame or jig. Depending on the type of component to be finished and the amount of production, the Rack, and thus the process tank, can be configured in a variety of sizes.

Our plants can be customized to meet the needs of the customer.

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Applications of Rack Plating

When the components receiving surface finishing have a complex design or are large in size, rack plating plants are advantageous.

The Rack or Jig has two basic functions:

  • During the surface polishing process, keep the component secure.
  • It aids in the transmission of DC current and the maintenance of electrical contact.

Aside from that, the Rack aids in component alignment to ensure proper plating thickness, coat quality, and drainage of surplus solution.

Why choose us?

  • The ability to handle a variety of finishes with a variety of components within same production facility
  • US Automation’ Enhanced Automation
  • Material Handling System of the Future
  • Integrated Fume Extraction System with PLC Control
  • Man and machine safety features are extensive.
  • Design that is extremely easy to maintain
  • Designed to help you save money on water.
  • Availability of Automatic, Semi-Automatic, and Manual Plants

Why Automation is Preferred in Plating?

In bulk plating operations, automation is strongly recommended for the following reasons:

  • Consistency
  • Lower Labor costs
  • Eradication of Human errors
  • Reduced Operating costs
  • Controlled Inputs
  • Better Production Control
  • Traceability and Versatility

How Automation in Plating Works at US Automation?

  • Requirement based Loading
  • Process Driven Auto Controlled Current and Temperature
  • Automatic conductivity and level control
  • Auto-dosing based on ampere-hour consumption/processed area
  • Production and Data Recording for Events and Alarms
  • Process Monitoring through the Internet
  • SMS/Email notification of an event
  • Voice Activation
  • Parts identification with a bar scanner
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